Custom woven patches, where every small detail stays sharp.
Thinner thread, tighter weave, sharper results. Woven patches capture fine text, intricate logos, and complex designs that embroidery simply cannot. Smooth, flat, lightweight, and built to hold up through years of wear and washing. When detail matters more than texture, woven is the answer.
- Free digital proof in 24 hours. No commitment, no card needed.
• Free Digital Proof
• Starting at $2.80/pc
• Wholesale from 50 Pieces
• Unlimited Revisions
• Worldwide Shipping
What makes woven patches different?
Woven patches are made by weaving thin polyester threads together on a computerized loom, integrating the design directly into the fabric itself. Unlike embroidered patches, where thicker thread is stitched on top of a twill backing, woven patches build the design into the weave. The thread is the fabric.
The result is a patch that is thinner, smoother, and flatter than embroidery, with significantly sharper resolution on fine detail. Text as small as 2mm (roughly 5pt font) stays legible on a woven patch, compared to about 3mm (8pt) on embroidered. Thin lines, small lettering, intricate crests, and detailed logos all come out cleaner.
Woven patches also use colorfast polyester threads that remain vibrant through regular washing. Industry testing shows woven patches withstand 50 or more domestic wash cycles without noticeable fading or fraying.
If your design has small text, fine lines, or complex detail that embroidery would blur or lose, woven is the right choice.
See the quality in the details.
Real woven patches from different angles. Tight weave, sharp text, clean borders, smooth finish.
Who orders woven patches most?
Fashion and clothing brands
Brand labels, logo patches for hats, jackets, and bags. The flat, refined finish fits modern fashion aesthetics better than raised embroidery.
Corporate and professional organizations
Company logos, employee name patches, event credentials. Clean text reproduction makes corporate branding look precise and polished.
Sports teams and athletic wear.
Team crests, league patches, sponsor logos. Woven patches sit flat against performance fabrics without adding bulk.
Military and uniformed groups
Flag patches, unit patches, rank identifiers. Woven holds the fine detail in insignia that embroidery would merge or blur.
Promotional product companies
Branded merchandise, giveaway patches, conference swag. Lightweight and cost-effective at high volumes.
Designers and personal projects
Custom labels, art patches, collectible designs. Woven gives independent creators a professional finish at small-batch quantities.
Woven patch specs and customization options.
Size Range
0.5 inches to 12 inches
Thread Type
Colors
Up to 12 colors per design
Minimum Detail
Text legible down to 2mm
Border Options
Merrowed, Overlock, or Borderless
Shape
Any shape, no extra charge
Any shape. Standard shapes plus custom die-cut. Borderless patches work well for irregular and custom shapes.
Backing Options
Your choice at no extra cost
Iron-on: Heat-activated adhesive. Works well with woven because the patch is thin and bonds flat.
Sew-on: Plain backing, most durable.
Velcro: Detachable, good for uniforms and tactical.
Adhesive: Peel and stick for smooth surfaces and temporary use.
Accepted File Formats
All formats accepted — including a phone photo
JPG
PNG
AI
EPS
PSD
SVG
Phone photo
Woven patch pricing
Quantity
Price per piece
50 pieces
$3.50
100 pieces
$2.80
250 pieces
$2.35
500 pieces
$2.00
1,000+ pieces
Tiered wholesale pricing. Prices below are for standard sizes (3 inches, up to 6 colors). More colors, larger sizes, or metallic thread may adjust the quote. Exact price always shown before you pay.
Every order starts with a free digital proof showing exact thread colors, stitch coverage, size, and final price — before you pay anything.
- No setup fees
- No art fees
- No hidden charges
From your design to woven patches in hand.
Send Your Artwork or Idea
Upload logo, design, or reference. Any format. High-resolution files recommended for best detail reproduction.
Free Proof.
Digital mockup in 24 hours. Unlimited revisions.
Approve and Pay
Payoneer, card, or bank transfer. We start production the moment payment clears.
Production and Shipping
10 to 18 days standard. Rush available. Worldwide tracked shipping.
Woven patches vs other patch types
Not sure woven is right for you? Here is how it compares to the alternatives.
Woven vs Embroidered.
Woven vs Embroidered.
Woven: Thin thread woven flat, smooth surface, fine detail down to 2mm text. Embroidered: Thick thread stitched on top, raised texture, bold look. Woven captures small text and complex logos better. Embroidered gives more visual depth and a classic feel. Choose woven for detail. Choose embroidered for texture.
Woven vs PVC
Woven vs PVC
Woven: Flat, lightweight, fabric-based. PVC: Molded rubber, waterproof, 3D raised surface. Completely different applications. Choose woven for clothing, hats, and fashion. Choose PVC for tactical gear and outdoor use.
Woven vs Chenille
Woven vs Chenille
Woven: The thinnest, flattest patch type. Chenille: The thickest, plushest patch type. Opposite ends of the spectrum. Choose woven for refined detail. Choose chenille for bold, tactile, varsity-style patches.
Woven vs Printed
Woven vs Printed
Woven: Thread-based, durable, professional textile finish. Printed: Ink on fabric, unlimited colors, photo-realistic. Woven lasts longer and feels more premium. Printed handles gradients and photographic images. Choose woven for logos and text. Choose printed for complex full-color artwork.
FAQ
Common questions about woven patches.
Straight answers to everything people ask before placing an order.
The key difference is how the design is made. Embroidered patches stitch thick thread on top of a fabric backing, creating a raised surface. Woven patches weave thin thread together on a loom, integrating the design into the fabric itself. Woven is thinner, smoother, and captures much finer detail.
Text stays legible down to about 2mm (roughly 5pt font). That is significantly smaller than embroidery, which starts losing clarity below 3mm (8pt). If your design has a website URL, tagline, or small print, woven is the better choice.
Up to 12 colors per design from a palette of 79 available weaving colors. Metallic thread is available but counts as 4 colors. Minimum of 2 colors per design.
Yes. Woven patches use colorfast polyester thread and withstand 50 or more domestic wash cycles without noticeable fading or fraying. For most applications, they will outlast the garment they are attached to.
Yes, noticeably thinner and lighter. The flat, smooth surface sits closer to the garment, which makes woven patches ideal for hats, lightweight fabrics, and applications where a bulky raised patch would not work.
Merrow border (overlocked thread edge, most common), overlock border, or borderless (clean cut with no visible border). Borderless works best for irregular shapes and modern, minimal designs.
Yes. Metallic thread is available for design elements but counts as 4 colors. Metallic thread cannot be used on merrow or overlock borders, only within the patch design itself.
Iron-on is the most popular because woven patches are thin and bond flat to the garment. Sew-on is the most durable long-term option. Velcro and adhesive also available.
50 pieces for standard woven patches.
10 to 18 days from proof approval. Rush options available.
Looking for a different patch type?
Browse the rest of our patch lineup. Every type is produced in-house to the same quality standard.
Embroidered Patches
The classic. Thick thread on twill, bold look, raised texture.
PVC Rubber Patches
From $3.20/pc at 100 units
Chenille Patches
From $4.50/pc at 100 units
Ready to order your woven patches?
Send us your design or describe what you want. Free digital proof, honest quote, no commitment.
– or –